Padding is defined
The fabric is dyed in a bath after a brief immersion, then rolled with a roller , squeeze the dye textiles in the tissue spaces , to remove excess dye and the dye is uniformly distributed on the fabric. The dye is ( or mostly ) such as steaming or baking in the future , such as the completion of the process , the fabric is immersed in the dye in general only a few seconds to tens of seconds, with the padding on the fabric dye ( usually called rolling over rate , dry cloth weight in percentage terms ) is not much, between 30 % to 100 %. ( About 30% synthetic fiber , 65% to about 70% cotton , 90% rayon ) . Padding is continuous dyeing , dyed fabric tension suffered large scale is commonly used fabric dyeing machine , higher labor productivity.
Dyeing machines use
Generally uses continuous dyeing machine, continuous dyeing machine machine composed by a number of units , there are rolling cart ( padding device ) , solid -color , flat wash , drying , steaming and other cell devices. Various dyes due to the different conditions of the dyeing process and thus a variety of pad machines . Vat dyes such as suspension padding machines, continuous dyeing machine insoluble azo dyes , soluble vat dyes continuous dyeing machines.
Requirements for rolling car : mangle requires uniform, front, rear, left, right uniform with liquid ratio requirements currently rolling cart is ideal uniform rolling car , which rolled the car at both ends of the roll with compression. air pressure in the oil pump pressure inside the roll , by adjusting the amplitude of the pressure on the whole the same , easy to cause the fabric edge and intermediate shades of flaws. Padders a pair of rolls are soft rolls , padding generally have a dip of a rolling, rolling several forms of a second dip , Second Baptist Baptist or a second rolling mill , etc., as the case fabrics, equipment , dyes, etc. may be. Fabric thickness , permeability is poor, the amount of dye is high, appropriate to a dip a roll . When padding fabric with liquid rate generally should be lower, rolling over is high, the drying process to produce swimming shift ( refers to the process of dip dyeing fabric in the dye solution with water movement and movement phenomenon also known as free ) situation more serious , easy to produce uneven dyeing . Moisture content of the fabric at a certain value or less (e.g., 30% cotton , 25% polyester ) is not significant shift of the TC .
Infrared drying device drying , hot air drying , drying cylinder drying . In the infrared drying process, while the fabric surface and internal heat, drying evenly, dye fabric moves from inside to swim fewer surface . Hot air drying temperature is not too high, or likely to cause uneven drying , especially ran over dip dye fabric , just enter the hot room even more. In order to improve drying speed , hot air drying machine can be divided into several rooms , and gradually raise the temperature. Drying cylinder drying fabric is affixed to the inside of a metal cylinder with a steam heating surface , evaporation of moisture on the fabric , high drying efficiency. However, due to the drying cylinder wall thickness inconsistencies and differences in the degree of surface smoothness , the direct use of high temperature drying cylinder drying, dip dyeing fabric can easily cause uneven and dye solution after bathing and drying shift , thus beginning a few drying cylinder temperatures should be lower , to be baked to a certain temperature and humidity and then make contact with the fabric of high drying cylinder . In actual production , the drying of the three ways is often used in combination .
Dye fixing pad manipulation methods are generally steaming , baking two kinds. Steaming is carried out in the steaming box. Steaming is the use of water vapor so that the fabric temperature rises, fiber swelling , dyes or dye and chemical effects after diffusion into the interior of the fiber and the fiber fixation . Baking is a dry hot air as the heat transfer medium temperature of the fabric , dye diffusion into the fiber and fixed .
Then washed with water or steam curing , after soaping treatment according to different requirements , etc. .